PTV Replacement of O-ring and Insert

The same procedure is used to replace the OCI insert (for OCI-2030) and the simple OCI glass insert.

Preparation

First, set the instrument to a state in which it can be serviced (Maintenance Mode).

Required devices

No.
Parts name
Category
Required number
Note
INJ Spanner
1
Tweezers
1
O-ring P3
1
Optional product with high heat resistance is available.
Glass insert
1
Various optional parts are available.

Procedures

Step 1

Open INJ/DET cover (★1).

Step 2

Remove glass insert fixing nut (★2) with INJ spanner (①).

Step 3

Pull out old glass insert (④).

Step 4

Install O-ring (③) on a new glass insert (④).

Hint

When using a glass insert in which silica wool is not packed, pack silica wool according to Guide for Packing Position of Silica Wool .
Silica wool does not need to be packed for an OCI insert.

Step 5

Install the glass insert (④) to injection inlet.

Press down it with tweezers until it reaches the bottom.

Step 6

Install and fix glass insert fixing nut (★2) with INJ spanner (①).

Step 7

Close INJ/DET cover.

Step 8

Exit maintenance mode using the following procedure according to the relevant instrument, and reset the consumable usage counter.