[Standard Diagnosis] Screen
Press HOME button - [Function] - [Diagnosis] - [Standard Diagnosis] to display [Standard Diagnosis] screen.
On the [Standard Diagnosis] screen, you can check the thresholds for each consumable, presence/absence of sensor error, operation of gas flow and operation of over temp protection. Use this screen to maintain the instrument and diagnose problems.
No. | Item | Description |
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Start Diagnosis | Press [Start Diagnosis] to start standard diagnosis program. After the diagnosis, test result and number of failures are displayed. |
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Diagnosis Setting | Displays [Diagnosis Setting] screen. Selects diagnosis items and determines setup values used for diagnostic reference. |
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Last Results | Displays [Diagnosis Report] screen. Displays the result of the last self-diagnosis. |
When Standard Diagnosis is not performed after the instrument is turned on, Last Results screen is not displayed.
Cautions when starting the standard diagnosis¶
When the standard diagnosis is performed, among the units included in line configuration, the temperature is controlled for the column oven but not for the inlet and detector. Only gas is controlled for the inlet and detector.
Therefore, prepare the instrument for analysis before the standard diagnosis.
(For example, connect the column, supply each gas, and close the oven door)
Since the column temperature increases to 100 °C, when using the column of which maximum temperature is lower than 100 °C, remove the column and seal the column connection of the inlet and detector.
Diagnosis of ignition/illumination operation of the detector¶
The detector temperature is not controlled during the standard diagnosis, therefore, it is diagnosed by ignition/illumination operation after the instrument is turned on.
When ignition/illumination operation is not performed after the instrument is turned on or ignition operation is not performed after the flame is extinguished, the result of diagnosis becomes [Not Tested].
Diagnosis of carrier gas control/purge flow control¶
It is diagnosed at set inlet pressure, total flow and purge flow.
The result of diagnosis may become [Fail] when:
- The initial temperature of the column oven is set at a high value
- Split ratio is set at a low value
- Purge flow is set at a high value
When the result of diagnosis becomes [Fail], change each set value and perform the diagnosis again.
When the result becomes [Fail] even after changing the set value, contact your Shimadzu sales/service representative.
Diagnosis of over temp protection¶
It checks that the over temp protection operates correctly.
During diagnosis, gas control is started for the carrier gas of the inlet included in line configuration and AUX-APC and then the column temperature increases to about 100 °C. It is diagnosed by operating the over temp protection while increasing the temperature and checking that the heater is turned OFF.
Diagnosis is terminated and the result becomes [Note Tested] when:
- The instrument detects that the oven door opens during diagnosis
- An error related to the flow controller occurs during diagnosis
- Diagnosis is started when the column maximum temperature is set lower than 100 °C.
[Diagnosis Setting] Screen¶
Press HOME button - [Function] - [Diagnosis] - [Standard Diagnosis] - [Diagnosis Setting] to display [Diagnosis Setting] screen.
Diagnosis items can be set on [Diagnosis Setting] screen.
Item | Description |
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Septum Counter Liner Counter Syringe Counter |
Verifies whether the number of usage is below the threshold. The threshold can be set on [Analysis Counter] screen. |
CRG Usage Time | Verifies whether the operating time of CRG coolant is below the threshold. The threshold can be set on [Coolant Consumption] screen. |
Temp Sensor Diagnosis | Verifies whether the temperature sensor operates correctly. |
LCD Usage Time | Verifies whether the accumulated back light ON time is below the threshold. The threshold is 46380 hours. |
Fan Usage Time | Verifies whether the accumulated fan operating time is below the threshold. The threshold is 61320 hours. |
DC Volt | Verifies whether each DC voltage (5 V DC, 24 V DC) is below the threshold. |
Room Temperature | Verifies whether the current room temperature is within the operation range. The threshold is 5 °C to 40 °C. |
Atmospheric Press | Verifies whether the atmospheric pressure is within the operation range. |
Primary Press | Verifies whether the carrier gas supply pressure is within the maximum set pressure. |
CPU Register RTC Register |
Verifies that each register is correctly written and read. |
DET ROM | Verifies that the data saved in the detector ROM is read correctly. |
DET ADC Register | Verifies that the data saved in the detector A/D converter register is read correctly. |
DET HV Source | Verifies whether the detector high voltage power supply is below the threshold. |
DET Ignite/Plasma ON Pulse | Checks that the ignition/plasma ON pulse is normal. |
DET Ignition/Plasma ON | Checks that the ignition/plasma ON operation is normal. |
ECD Frequency | Verifies whether the frequency of the pulse voltage applied to the ECD is below the threshold. |
CAR Gas ROM DET Gas ROM APC ROM Gas Selector ROM |
Verifies that the data saved in the flow controller ROM is read correctly. |
CAR Gas ADC DET Gas ADC APC ADC Gas Selector ADC |
Verifies that the data saved in the flow controller A/D converter is read correctly. |
CAR Gas Control Purge Gas Control Makeup Gas Control H2 Gas Control Air Gas Control APC Gas Control Gas Selector Control |
Checks that carrier gas, detector gas, AUX-APC, and gas selector are normally controlled. |
Over Temp Protection | Ensure that the overheat protection circuit is normal. |
ROM | Checks that the ROM is intact. |
RAM | Verifies the RAM can be correctly written and read. |
SCD Vacuum Pump SCD Ozone Scrubber SCD Inner Pyrotube SCD Outer Pyrotube |
Verifies whether the number of usage is below the threshold. The threshold can be set on [SCD Parts Counter] screen. |
SCD Furnace Temp. Sensor | Verifies whether the furnace temperature sensor operates correctly. |
SCD ROM | Verifies that the data saved in the SCD ROM is read correctly. |
SCD ADC | Verifies that the data saved in the SCD A/D converter is read correctly. |
SCD Flow Control | Checks that SCD detector gas is normally controlled. |
[Diagnosis Report] Screen¶
Press HOME button - [Function] - [Diagnosis] - [Standard Diagnosis] - [Last Results] to display [Diagnosis Report] screen.
You can see the list of items that Test Result and Diagnosis result are "Fail".
[Diagnosis Report] is displayed also when you press [Details] on the screen displayed after the standard diagnosis.
No. | Item | Description |
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Diagnosis Report (Details) | Displays [Diagnosis Report (Details)] screen. You can see the results of self-diagnosis for each item. |
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Test Result | You can see the list of items that Test Result and Diagnosis result are "Fail". ・Pass: Displayed when the diagnosis result is below the threshold. ・Fail: Displayed when the diagnosis result exceeds the threshold. ・Cancel: Displayed when the self-diagnosis was stopped. |
[Diagnosis Report (Details)] Screen¶
Press HOME button - [Function] - [Diagnosis] - [Standard Diagnosis] - [Last Results] - [Diagnosis Report (Details)] to display [Diagnosis Report (Details)] screen.
You can see the results of self-diagnosis for each item.
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Test Result
Item Description Pass Displayed when the diagnosis result is below the threshold. Fail Displayed when the diagnosis result exceeds the threshold. Cancel Displayed when the self-diagnosis was stopped. -
Detailed Diagnosis Result
Item Description Pass Displayed when the diagnosis result is below the threshold. Fail Displayed when the diagnosis result exceeds the threshold. Not Tested Displayed when the self-diagnosis was stopped or when an item is excluded from the test. Not Applicable Displayed when diagnostic test is disabled for the unit (ignition test for a TCD, for example). Not Selected Displayed when the diagnosis were not performed on the item because it has not been configured in the analytical line. Certain diagnosis items can be performed for components which have not been configured. (Example: Does not check make up gas control, but checks its detector ROM.) Not Installed Displayed when the diagnosis item is not installed.
Troubleshooting for [Fail]
Diagnosis Item | Solution |
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Septum Counter | Replace the septum. |
Liner Counter | Replace the glass insert as needed. |
Syringe Counter | Replace the AOC syringe as needed. |
Room Temperature | Check the operation range. |
Atmospheric Press | Check the operation range. |
Primary Press | ・Adjust supply pressure to the GC (with the regulator of the cylinder). ・Replace the cylinder. |
DET Ignition | ―― |
Any other item | Contact your Shimadzu sales/service representative. |