Inspection of FID Collector and Replacement of Jet
Required devices¶
No. |
Parts name |
Category |
Required number |
Note |
---|---|---|---|---|
① |
Tweezers |
1 |
||
② |
Box Driver For FID Nozzles |
1 |
Options |
|
③ |
FID Collector ASSY |
1 |
||
④ |
High-voltage electrode |
1 |
||
⑤ |
FID Nozzle ASSY STD 0.3 |
1 |
φ0.3, standard (for capillary column) |
|
⑥ |
FID Nozzle ASSY 0.8 |
1 |
φ0.8, for analysis of aqueous solution (for capillary column) |
|
⑦ |
FID Nozzle ASSY for packed column |
1 |
φ0.5, for packed column |
|
⑧ |
Screwdriver |
1 |
||
⑨ |
Spanner |
1 |
||
⑩ |
Stylet Wire (0.1mmx150mm) |
1 |
Procedures¶
Step 1¶
On the instrument monitor or workstation, check that the temperature of the column oven is lower than 40 °C, and check that the temperatures of the injection port and detector are 50 °C or lower.
After checking the temperatures, turn OFF the main power to the instrument.
Step 2¶
Remove the column installed on FID.
Step 3¶
Open INJ/DET cover.
Step 4¶
Remove the screw fixing the clamp for high voltage cable, and remove the clamp.
Step 5¶
Loosen the screw on the near side of the collector holding hardware.
You do not need to remove the screws.
Step 6¶
Remove the screw on the far side of the collector holding hardware.
Step 7¶
Slide the collector holding hardware clockwise.
Step 8¶
Raise the collector (③) to remove it.
Step 9¶
Turn the collector upside down and inspect the inside.
If the inside of the collector is contaminated, clean it. For cleaning, use a cotton swab or a soft brush moistened with organic solvent (acetone, hexane, etc.). Damage on the inside of the collector may cause noise.
When there is terrible dirt or rust, replace the collector.
Then, proceed to inspection and replacement of the jet.
Step 10¶
Remove the connector of the signal code.
Step 11¶
Raise the sheet metal fixing the high voltage electrode to remove it.
Step 12¶
Pull out the high voltage electrode (④).
If the high voltage electrode is contaminated, clean it. For cleaning, use a cotton swab or a soft brush moistened with organic solvent (acetone, hexane, etc.).
When there is terrible dirt or rust, replace the high voltage electrode.
To replace the high voltage electrode, remove the connector (on the front of the instrument) of the high voltage cable (white).
Step 13¶
Loosen FID jet with a hexnut screwdriver (②).
Step 14¶
Remove FID jet with a tweezer.
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Avoid applying an impact to the jet. |
Step 15¶
Inspect the jet on the tip of FID jet.
-
If the jet is contaminated, clean it. For cleaning, use a cotton swab or a soft brush moistened with organic solvent (acetone, hexane, etc.).
-
When the jet is clogged, remove clogging in the jet tip using stylet wire (⑩).
-
When it is terribly contaminated by the sample or the clogging cannot be removed, replace the jet.
Use a jet with a large inner diameter in the following cases:
-
When using a capillary column with an inner diameter of 0.53 mm (inner diameter: 0.5 mm)
-
When measuring wide range concentration (inner diameter: 0.5 mm)
-
When the hydrogen flame is likely to be extinguished in analysis of substances such as aqueous solutions (inner diameter: 0.8 mm)
-
When the jet is blocked, such as during analysis of compounds with a high boiling point (inner diameter: 0.8 mm)
Step 16¶
Install FID jet.
Step 17¶
Tighten it until it is fixed securely with a hexnut screwdriver (②).
Step 18¶
Install the high voltage electrode (④).
Step 19¶
Install the sheet metal fixing the high voltage electrode.
Hook the sheet metal on the end of the spring, and push it for installation.
Step 20¶
Install the connector of the signal code.
Step 21¶
Install the collector (③).
Step 22¶
Return the collector holding hardware to the original position and install 2 screws.
Step 23¶
Install the clamp for high voltage cable, and fix the high voltage cable.
Step 24¶
Close INJ/DET cover.